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1/16 DIN Microprocessor Based PID Temperature Regulator
With 4 digit resolution and fully programmable decimal point, the BTC-9090, a new generation miniature controller, can be configured for linear voltage and current inputs and with the addition of a single module, with 4-20mA control output. Software has been refined over several years and offers a very logical menu structure and high noise immunity. This is one of the most versatile units available.
The Fuzzy Logic plus PID microprocessor-based temperature controller, incorporate one bright, easy to read 4-digit LED display, indicating process value and set point value. The Fuzzy Logic technology enables a process to reach a predetermined set point in the shortest time, with the minimum of overshoot during power-up or external load disturbance.
- Easy-to-use
- Fuzzy modified PID heat & cool control
- Fast A-D sampling rate (5 times/s)
- Universal input (PT100, thermocouple)with high accuracy 18-bit A-D
- Analog output (linear current or voltage)uses high accuracy 15-bit D-A
- RS-485 RS-232 interface
- Programming port provided on board
- Support manual control & auto-tune function
- Wide variety of alarm mode selection
- Lockout protection control
- Bumpless transfer during failure mode
- Soft-start ramp and dwell timer
- Bright display stabilized with digital filter
- Front panel sealed to NEMA 4X & IP65(model C21)
- UL/CSA/CE approval
- High performance with low cost
| INPUT | |
|---|---|
| Thermocouple (T/C) | type J, K, T, E, B, R, S, N. |
| RTD | PT100 ohm RTD (DIN 43760/BS1904 or JIS) |
| Linear | 4-20, 0-20mA, 0-10V, etc. |
| Range | User configurable, refer to Table above. |
| Accuracy | Refer to Table above |
| Cold Junction Compensation | 0.1°C / °C ambient typical. |
| Sensor Break Protection | Protection mode configurable. |
| External Resistance | 100 ohms max. |
| Normal Mode Rejection | 60dB |
| Common Mode Rejection | 120dB |
| Sample Rate | 5 times / second |
| CONTROL | |
|---|---|
| Proportion Band | 0-100% of SPAN |
| Rest (Integral) | 0-3600 seconds |
| Rate (Derivative) | 0-1000 seconds |
| Ramp Rate | 0-2000°C / Hour (0-3600?F / Hour) |
| Dwell | 0-3600 minutes |
| ON-OFF | With adjustable hysterisis (0-20%of SPAN) |
| Cycle Time | 0-120 seconds |
| Control Action | Direct (for cooling) and reverse (for heating) |
| INTERFACE | |
|---|---|
| Process Display | 0.4" green LED, 4 digits |
| Status Indicator | Control out and alarm |
| POWER | |
|---|---|
| Rating | 90-240VAC,50/60Hz |
| Consumption | Less than 5VA |
| ENVIRONMENTAL & PHYSICAL | |
|---|---|
| Operating Temperature | -10°C ~ 50°C |
| Humidity | 0 to 90% RH (non-codensing) |
| Insulation | 20M ohms min. (500VDC) |
| Breakdown | AC2000V，50/60Hz，1 minute |
| Vibraton | 10-55Hz，amplitude 1mm |
| Shock | 200 m/s² (20g) |
| Weight | 110 grams |
| Dimension | 24(H)x48(W)x99mrn (depth behind panel) |
| Panel cutout | 22 +0.5 x 45 +0.5 mm |
Plastic/rubber industry
It is installed on the heating material tube of the injection molding machine to control the temperature of the raw material, effectively control the liquid temperature of the plastic and improve the molding quality of the product.
Installed on the hot runner system for temperature control of runners and gates to stabilize the quality of the plastic.
Temperature control on the mold temperature machine, indirectly adjusting the temperature of the mold by adjusting the temperature of the hot fluid, can improve the production efficiency of the product and reduce the generation of defective products.
Electric heating furnace industry
Vacuum furnace equipment / vacuum melting / vacuum heat treatment
A new algorithm for PID adjustment using fuzzy rules is used to adjust the PID algorithm to eliminate the PID saturation integral phenomenon when the error is large. When the error is small, the improved PID algorithm is used for adjustment and can be automatically adjusted. Learn and memorize some of the characteristics of the controlled object to optimize the effect
Semiconductor industry
The temperature control of the electric heating cloth package is often used for the heating of the exhaust pipe valve parts of the semiconductor factory, the panel factory, or the special steel cylinder.
In the semiconductor temperature process control program, the heating system of the chamber, such as the decane process, the dichloromethane process
Ceramic / kiln / glass industry
Ceramic sintering furnace:
The heating process on the sintering furnace controls the heating rate to obtain a finished product with better quality and stability.
Electric kiln:
Temperature adjustment during kiln firing to obtain a finished product with better quality and stability.
Fiber machinery
Dyeing machine:
control the temperature during dyeing to a suitable range, which in turn reduces chromatic aberration and improves the quality of dyed products.
Fiber dryer:
The temperature during drying is controlled within a suitable range to improve the fiber product.
other
Temperature Controller
Constant temperature and humidity machine
Heating/cooling air conditioning
| □ | □ | □ | □ | □ | □ | □ | □ |
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| 1 Power Input | 4: 90 - 264 VAC 5: 20-32VAC/VDC 9: Other |
| 2 Signal Input | 1: 0~5V 3: PT100 DIN 5: TC-J、K、T、E、B、R、S、N 7: 0~20mA 8: 0~10V |
| 3 Range Code | 1: Configurable 9: Other |
| 4 Control Mode | 3: PID / ON-OFF Control |
| 5 Output 1 Option | 0: None 1: Relay rated 3A / 240VAC resistive 2: SSR Drive rated 20mA / 24V 3: 4~20mA, linear, max. load 500 ohms (Module OM92-1) 4: 0~20mA, linear, max. load 500 ohms (Module OM92-2) 5: 0-10V linear, min. impedance 500K ohms (Module OM92-3) 9: Other |
| 6 Output 2 Option | 0: None |
| 7 Alarm Option | 0: None 1: Relay rated 2A / 240VAC resistive 9: Other |
| 8 Communication | 0: None |
