Low-cost Process and Temperature Controllers
Low-cost Process and Temperature Controllers
Low-cost Process and Temperature Controllers
Low-cost Process and Temperature Controllers
Low-cost Process and Temperature Controllers
Low-cost Process and Temperature Controllers
Product Description


Low-cost Process and Temperature Controllers

The new generation low cost PID microprocessor-based with Fuzzy logic controller series incorporate two bright easy to read LCD Displays which indicates Process value (PV) and Set point value (SP). The Fuzzy Logic technology incorporated on this series controllers enables a process to reach the predetermined set point in the shortest time with minimum of overshoot during Start up (Power ON) or external load disturbances.

  • High quality LCD Display
  • High Accuracy 18 Bit A-D Input and 15 Bit D-A Output
  • The Fast Sampling Rate in 200msec
  • True Universal Inputs of Thermocouple, RTD, mA, V
  • Fuzzy+ PID Control
  • Auto-Tuning
  • Possibility of both RS-485 and Analog Retransmission
  • 2 Programs each with 8 Segments of Ramp & Soak
  • CT Inputs for Heater-Break Detection
  • Upto 6 Event Inputs
  • Remote Setpoint
  • Bumpless Transfer
  • Lockout Protection
  • Bidirectional Menu Navigation
Power Supply 90 to 250 VAC, 47–63 Hz ; 11 to 40 VDC / 20 to 28 VAC, 47– 63 Hz
Power Consumption C22/R22: 8VA, 4W maximum, C62: 10VA, 5W maximum, C72/C82/C83/C42: 12VA, 6W maximum
Signal Input
Type Thermocouple(J,K,T,E,B,R,S,N,L,U,P,C,D), RTD(PT100(DIN), PT100(JIS)), Current(mA),Voltage(Volts)
Resolution 18 Bits
Sampling Rate 5 Times / Second (200msec)
Maximum Rating -2VDC minimum, 12VDC maximum
Input Characteristics
Type Range Accuracy @ 25°C Input Impedance
J -120°C  to 1000°C( -184°F to 1,832°F) ±2°C 2.2 MΩ
K -200°C to 1370°C (-328°F to 2498°F) ±2°C 2.2 MΩ
T -250°C to 400°C ( -418°F to  752°F ) ±2°C 2.2 MΩ
E -100°C to 900°C( -148°F to 1652°F ) ±2°C 2.2 MΩ
B 0°C to 1820°C( 32°F to  3308°F ) ±2°C( 200°C to 1800°C ) 2.2 MΩ
R 0°C to 1767.8°C( 32°F to 3214°F ) ±2°C 2.2 MΩ
S 0°C to 1767.8°C( 32°F to 3214°F ) ±2°C 2.2 MΩ
N -250°C to 1300°C( -418°F to 2372°F) ±2°C 2.2 MΩ
L -200°C to 900°C( -328°F to 1652°F ) ±2°C 2.2 MΩ
U -200°C to 600°C (-328°F to 1112°F) ±2°C 2.2 MΩ
P 0°C to 1395°C( 32°F to 2543°F ) ±2°C 2.2 MΩ
C 0°C to 2300°C( 32°F to 4172°F ) ±2°C 2.2 MΩ
D 0°C to 2300°C( 32°F to 4172°F ) ±2°C 2.2 MΩ
PT100(DIN) -200°C to 850°C( -328°F to 1562°F ) ±0.4°C 1.3KΩ
PT100(JIS) -200°C to 600°C( -328°F to 1112°F ) ±0.4°C 1.3KΩ
mA -3mA  to 27mA ±0.05% 2.5Ω
V -1.3V  to 11.5V ±0.05% 1.5MΩ
Temperature Effect 1.5µV /°C for all inputs except mA input, 3.0µV /°C for mA
Sensor Lead Resistance Effect Thermocouple: 0.2 µV /Ω; 3-wire RTD: 2.6°C /Ω of Difference of Resistance of two leads 2-wire RTD: 2.6°C /Ω of Sum of Resistance of two leads
Burn-out Current 200nA
Common Mode Rejection Ratio(CMRR) 120 dB
Normal Mode Rejection Ratio (NMRR) 55dB
Sensor Break Detection Sensor open for Thermocouple and RTD inputs, sensor short for RTD  input , below 1mA for 4-20mA input, below 0.25V for 1 - 5V input, not available for other inputs
Sensor Break Responding Time Within 4 seconds for Thermocouple and RTD inputs, 0.1 second for 4-20mA and 1 - 5V inputs
Remote Set Point Input
Type Linear Current,Linear Voltage
Range -3mA to 27mA,  -1.3V  to 11.5V
Accuracy ±0.05 %
Remote Set Point  Option Available
Input Impedance Current: 2.5Ω, Voltage:1.5MΩ
Resolution 18 Bits
Sampling Rate 1.66 Times/Second
Maximum Rating 280mA maximum for Current Input, 12VDC maximum for Voltage Input
Temperature Effect ±1.5µV/°C for Voltage Input , ±3.0µV/°C for Current Input
Sensor Break Detection Below 1mA for 4-20mA input, below 0.25V for 1 - 5V input, not available for other inputs
Sensor Break Responding Time 0.1 Seconds
Event Input
No. of Event Inputs 6
Logic Low -10V minimum, 0.8V maximum.
Logic High 2V minimum, 10V maximum
Functions See availability table in user manual
CT Input
CT Type CT98-1
Accuracy ±2%of Full Scale Reading, ± 1 digit maximum
Input Impedance 294Ω
Measurement Range 0 to 50A AC
Output of CT 0 to 5V DC
CT Mounting Screw Mounting
Sampling Rate 1 Time/Second
Output 1 /Output 2
Type Relay,Pulsed Voltage,Linear Voltage and Linear Current
Relay Rating 2A,240V AC,200000 Life Cycles for Resistive Load
Pulsed Voltage Source Voltage 5V,Current Limiting Resistance 66Ω
Linear Output Resolution 15 Bits
Linear Output Regulation 0.02% for full load change
Linear Output Settling Time 0.1 Second ( Stable to 99.9%)
Isolation Breakdown Voltage 1000 V AC
Temperature Effect ±0.01% of  Span/ °C
Load Capacity of Linear Output Linear Current: 500Ω maximum, Linear Voltage: 10KΩ  minimum
Relay Type Form A
Maximum Rating 2A,240V AC,200000 Life Cycles for Resistive Load
Alarm Functions Dwell Timer, Deviation Low, Deviation High, Deviation Band Low, Deviation Band High, Process High, Process Low
Alarm Mode Latching, Hold, Normal, Latching/Hold
Dwell Timer 0.1 to 4553.6 Minutes
Data Communication
Interface RS-485
Protocol Modbus RTU (Slave Mode)
Address 1 to 247
Baudrate 2.8KBPS to 115.2 KBPS
Parity Bit None, Even or Odd
Stop Bit 1 or 2 Bits
Data  Length 7 or 8 Bits
Communication Buffer 160 Bytes
Analog Retransmission
Output Signal 4-20 mA, 0-20 mA,0 - 10V
Resolution 15 Bits
Accuracy ±0.05% of Span ± 0.0025% / °C
Load Resistance 0 to 500Ω for Current Output , 10KΩ minimum for Voltage Output
Output Regulation 0.01% for full load change
Output Setting Time 0.1 Second (Stable to 99.9%)
Isolation Breakdown 1000VAC minimum
Integral Linearity Error ±0.005% of Span
Temperature Effect ±0.0025% of Span /°C
Saturation Low 0mA or 0V
Saturation High 22.2mA or 5.55V,11.1V min
Linear Output Ranges 0 - 22.2mA (0 - 20mA/4 - 20mA), 0 - 5.55V (0 - 5V, 1 - 5V),0 - 11.1V (0 - 10V)
User Interface
Keypad 4 Keys
Display Type 4 Digit LCD Display
No. of Display 3
Upper Display Size 0.7”(17.7mm)
Lower Display Size 0.4”(11.2mm)
Programming Port
Interface Micro USB
PC Communication Function Automatic Setup, Calibration and Firmware Upgrade
Control Mode
Output 1 Reverse (Heating) or Direct (Cooling) Action
Output 2 PID cooling control, Cooling P band 50~300% of PB, Dead band -36.0 ~ 36.0 % of PB
ON-OFF 0.1 - 90.0 (°F ) hysteresis control ( P band = 0)
P or PD 0 - 100.0 % offset adjustment
PID Fuzzy logic modified Proportional band 0.1 ~ 900.0°F, Integral time 0 – 3600 Seconds,Derivative time 0 - 360.0 Seconds
Cycle Time 0.1 to 90.0 Seconds
Manual Control Heat(MV1) and Cool(MV2)
Auto-tuning Cold Start and Warm Start
Failure Mode Auto transfer to manual mode while sensor break or A-D Converter damage
Ramping Control 0 to 900.0°F/Minute or 0 to 900.0°F/Hour Ramp Rate
Digital Filter
Function First Order
Time Constant 0,0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 Seconds Programmable
Availabiity Option
No. of Segments/Program 4 / 8 / 16
Environmental and Physical Specifications
Operating Temperature -10°C to 50°C
Storage Temperature -40°C to 60°C
Humidity 0 to 90 % RH (Non-Condensing)
Altitude 2000 Meters maximum
Pollution Degree II
Insulation Resistance 20MΩ minimum(@500V DC)
Dielectric Strength 2000V AC,50/60 Hz for 1 Minute
Vibration Resistance 10 to 55 Hz , 10m/s2 for 2 Hours
Shock Resistance 200 m/s2(20g)
Moldings Flame Retardant Polycarbonate
Mounting Panel
Dimensions (W*H*D) (mm) 96*48*59
Depth Behind Panel (mm) 50
Cut Out Dimensions (mm) 92*45
Weight (grams) 220
Approval Standards
Safety UL61010-1, EN61010-1 (IEC1010-1), RoHS, REACH
Protective Class IP50 for Panel,IP20 for terminals and housing, all indoor use
EMC EN61326

User Manual- UM0C62KDownload
Catalog- Process and Temperature controller C seriesDownload
Quick Start Guide_ C series temperature controllerDownload
Software- BC-Set ProDownload
Software- BC-Set_V2.0Download
Software- Data Acquisition Studio (DAQ)_V2.70※1-hour trial onlyDownload
Software- USB Update Tool_V2.7Download
Training- Demo Data Acquistion StudioDownload

*BC-SET Pro Compatible models:

300 series
4300, 2500, 8300, 9300  Version above V48R6
100 series
9100, 4100, 7100, 8100 Version above V31
C91, C21 Version above V33
Ramp and Soak Controller
P41, P91 Version above V36 
Limit controller
L41 Version above V15
L91 Version above V22
L62, L22, L42 Version above V01
C series 
C62/B62,C22,R22 Version above V16
C42,C72,C82,C83 Version above V08R2
C42-P,C72-P,C82-P,C83-P Version above V7.0
RSC Version above V4.0

Plastic/rubber industry

It is installed on the heating material tube of the injection molding machine to control the temperature of the raw material, effectively control the liquid temperature of the plastic and improve the molding quality of the product.
Installed on the hot runner system for temperature control of runners and gates to stabilize the quality of the plastic.
Temperature control on the mold temperature machine, indirectly adjusting the temperature of the mold by adjusting the temperature of the hot fluid, can improve the production efficiency of the product and reduce the generation of defective products.

Electric heating furnace industry

Vacuum furnace equipment / vacuum melting / vacuum heat treatment

A new algorithm for PID adjustment using fuzzy rules is used to adjust the PID algorithm to eliminate the PID saturation integral phenomenon when the error is large. When the error is small, the improved PID algorithm is used for adjustment and can be automatically adjusted. Learn and memorize some of the characteristics of the controlled object to optimize the effect

Semiconductor industry

The temperature control of the electric heating cloth package is often used for the heating of the exhaust pipe valve parts of the semiconductor factory, the panel factory, or the special steel cylinder.

In the semiconductor temperature process control program, the heating system of the chamber, such as the decane process, the dichloromethane process

Ceramic / kiln / glass industry

Ceramic sintering furnace:

The heating process on the sintering furnace controls the heating rate to obtain a finished product with better quality and stability.

Electric kiln:

Temperature adjustment during kiln firing to obtain a finished product with better quality and stability.

Fiber machinery

Dyeing machine:

control the temperature during dyeing to a suitable range, which in turn reduces chromatic aberration and improves the quality of dyed products.

Fiber dryer:

The temperature during drying is controlled within a suitable range to improve the fiber product.


Temperature Controller

Constant temperature and humidity machine
Heating/cooling air conditioning
Pool/bathroom temperature control facility

1 2 3 4 5 6 7 8 9
1 Power Input 4: 90 to 250 V AC, 47-63Hz
5: 11 to 40 VDC / 20 to 28 VAC, 47– 63Hz
2 Output 1 1: Form A Relay
2: SSRD, 5V / 30mA
3: Isolated 4 - 20mA / 0 - 20mA (OM98-3)
5: Isolated 0 - 10V (OM98-5)
C: SSRD, 14V / 40mA (OM94-7)
3 Output 2 / Alarm 1 0: None
1: Form A Relay
2: SSRD, 5V/30mA
3: Isolated 4 - 20mA / 0 - 20mA (OM98-3)
5: Isolated 0 - 10V (OM98-5)
C: SSRD, 14V/40mA (OM94-7)
4 Alarm 2 to 3 0: None
1: Form A Relay on Alarm 2
2: Form A Relay on Alarm 2 to 3
5 Event Inputs 0 : None
1: 6 Event Inputs
6 Option 1 0: None
1: RS-485 and Remote Setpoint
7 Option 2 0: None
1: 1 CT Input and Remote Setpoint
2: 2 CT Inputs and Remote Setpoint
8 Option 3 0: None 
1: Retransmit 4 - 20mA / 0 - 20mA (CM98-3) and Remote Setpoint
2: Retransmit 0 - 10V (CM98-5) and Remote Setpoint
3: Alarm 4 (Form A Relay), and Remote Setpoint
4: Alarm 4 (Form A Relay), Retransmit 4-20mA/0-20mA(CM98-3) and Remote Setpoint
5: Alarm 4 (Form A Relay), Retransmit 0-10VDC(CM98-5) and Remote Setpoint
9 Option 4 0: None 
1: Terminal Cover
2: Ramp & Soak Profiler
3: Terminal cover and Ramp & Soak Profiler


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