Core Series | 96 x 96mm

C42
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PID Temperature controller

• Dual display with 4-key keypad
• Universal input: T/C, RTD, mA, V
• 18-bit A/D, 200ms sampling rate
• Fuzzy + PID control with auto-tuning
• RS-485 Modbus & analog output ready

This combination does not exist.

Features

  • 96 × 96 mm panel for standard cutouts
  • Multi-color LCD for status clarity
  • Supports 2 relay or analog outputs
  • Built-in CT input for heater break detection
  • Supports up to 6 event inputs
  • Bumpless transfer and soft-start support
  • Sensor break detection with quick response
  • Profile function with up to 16 segments
  • USB port for setup and firmware update
  • Modbus RTU over RS-485 interface
  • Alarm modes include dwell, deviation, range
  • Linear output: 4 ~ 20 mA / 0 ~10 V
  • Input filter with adjustable time constant
  • Certified with UL, CE, RoHS, REACH
  • Ideal for ovens, dryers, and automation panels

C42  High-Precision PID Temperature Controller

96×96 mm display, powerful features, ready for industrial demands

The C42 is a full-featured PID temperature controller designed for advanced industrial applications. With a large 96×96 mm panel, it offers high visibility, multi-color LCD status indicators, and dual digital displays for real-time monitoring. Featuring universal input support and 18-bit resolution, the C42 ensures fast, accurate response across various sensor types including thermocouples, RTDs, voltage, and current inputs.

It supports precise fuzzy + PID control with auto-tuning, enabling stable operation even under fluctuating process conditions. With RS-485 Modbus communication, analog retransmission, and optional profile control (multi-segment ramp/soak functionality), it meets the complex needs of OEMs, machine builders, and automation system integrators.

The C42 is also equipped with event inputs, alarm logic, CT input for heater break detection, and flexible output options—relay, SSR, or analog—making it an adaptable solution for a wide range of applications such as ovens, dryers, laboratory systems, and embedded control panels. Built for performance, designed for usability, the C42 brings reliable precision to modern industrial temperature control.


Intuitive Interface Designed for Efficiency

4-key keypad and dual display streamline operation

The C42 simplifies operation with a clean, intuitive interface designed for fast and accurate control in demanding industrial environments. Its 4-key keypad allows operators to navigate settings, change parameters, and access advanced functions with minimal effort. The dual 4-digit displays show both process value and setpoint simultaneously, eliminating the need to switch screens and reducing the chance of human error. Clear menu logic and tactile feedback help new users get up to speed quickly, while experienced technicians can complete adjustments with speed and confidence. Whether used on production lines, in testing labs, or embedded in OEM machinery, the interface ensures reliable, efficient daily operation.

High-Brightness Multi-Color LCD Display

Color-coded visual alerts for clear and safe operation  

The Core Series features a high-brightness LCD screen with multiple color indicators, enhancing visibility in various lighting conditions — even under harsh industrial environments. Each color is intelligently assigned to represent key system statuses such as normal operation, alarm, or output activity, allowing operators to identify conditions at a glance. Whether viewed on-site or from a distance, the display ensures quick recognition, reduced errors, and improved response time.

Universal Input for Various Sensor Types

Supports thermocouple, RTD, voltage, and current inputs  

The Core Series  controllers support a wide range of input types, including thermocouples (J, K, T, E, etc.), RTDs (PT100 DIN/JIS), voltage (0–10 V), and current (4–20 mA) signals. This universal input design makes them compatible with most industrial temperature sensors, ensuring flexible integration across different applications. 

Flexible Output Options for Control and Alarms  

Relay, SSR, and analog output available

Core  Series models offer versatile output options, including relay contact, SSR drive (pulsed voltage), and analog output (4–20 mA or 0–10 V). Depending on the model, up to two output channels can be configured for control or alarm functions. Optional features like CT input and event input further enhance system responsiveness and integration.  

Fuzzy PID Technology   

Smarter Control with Less Overshoot and Faster Response  

Fuzzy logic is combined with traditional PID control to deliver smarter and more adaptive temperature regulation. Unlike standard PID controllers that require manual fine-tuning for each application, fuzzy PID dynamically adjusts control responses based on real-time process behavior. The result is faster stabilization, reduced overshoot, and improved resilience to disturbances—ideal for processes where precision and speed are critical.

Built-in Programming Port for Fast Configuration

Micro USB interface streamlines setup and firmware upgrades  

The Core Series is equipped with a built-in micro USB programming port that allows users to configure parameters and update firmware directly from a PC. With the optional USB configuration cable and dedicated software, engineers can complete setup in minutes—without powering the device through system wiring. This feature greatly reduces installation time, simplifies maintenance, and ensures flexible deployment across various projects.

BC-SET Pro Configuration Software

Easy parameter setup and firmware upgrade for Core Series controllers

BC-SET Pro is the official configuration software for BrainChild’s Core Series temperature controllers. With a user-friendly interface, it allows engineers and technicians to configure parameters, copy settings between devices, and perform firmware upgrades via USB connection. The software supports offline setup and can store multiple configuration files, making it ideal for OEM production lines, system integrators, and field engineers.

Batch Read/Write for Multiple Controllers 

BC-SET allows users to connect multiple controllers of the same model and perform batch parameter read/write by defining a node address range. This feature significantly streamlines configuration in OEM or multi-device environments.

Clear and Accessible System Menu 

The system menu offers quick access to key operations like Rescan (F5), Read Data (F6), Write Data (F7), Write Multiple (F8), and Communication Settings (F9). Built-in hotkeys support fast, efficient navigation.

Intuitive Communication Setup Interface 

The communication settings window lets users define COM port, baud rate, parity, data bits, and stop bits — with a “Default” button for quick reset and “Save and Exit” to finalize setup. Designed to reduce setup errors.

Visual Profile Editor for Programmable Controllers 

For controllers with profile functionality, BC-SET provides a graphical editor to configure temperature ramp/soak segments. Users can easily read, modify, and write profile parameters for precise thermal process control.

Applications

Specification

Dimensions with clamp


Dimension without Clamp

 Power

Power Supply

90 ~ 250 VAC, 47 ~ 63 Hz ; 11 to 40 VDC / 20 ~ 28 VAC, 47 ~ 63 Hz

Power Consumption

12VA, 6W maximum

 Signal Input

Type

Thermocouple(J,K,T,E,B,R,S,N,L,U,P,C,D), RTD(PT100(DIN), PT100(JIS)), Current(mA), Voltage(Volts)

Resolution

18 Bits

Sampling Rate

5 Times / Second (200msec)

Maximum Rating

-2VDC minimum, 12VDC maximum

Input characteristics

 Type

Range

Accuracy @ 25°C

Input Impedance

J

-120°C ~ 1000°C( -184°F - 1,832°F)

±2°C

2.2 MΩ

K

-200°C ~ 1370°C (-328°F - 2498°F)

±2°C

2.2 MΩ

T

-250°C 400°C ( -418°F - 752°F )

±2°C

2.2 MΩ

E

-100°C ~ 900°C( -148°F - 1652°F )

±2°C

2.2 MΩ

B

0°C ~ 1820°C( 32°F - 3308°F )

±2°C( 200°C ~ 1800°C )

2.2 MΩ

R

0°C ~ 1767.8°C( 32°F - 3214°F )

±2°C

2.2 MΩ

S

0°C ~ 1767.8°C( 32°F - 3214°F )

±2°C

2.2 MΩ

N

-250°C1300°C( -418°F - 2372°F)

±2°C

2.2 MΩ

L

-200°C ~ 900°C( -328°F - 1652°F )

±2°C

2.2 MΩ

U

-200°C ~ 600°C (-328°F - 1112°F)

±2°C

2.2 MΩ

P

0°C ~ 1395°C( 32°F - 2543°F )

±2°C

2.2 MΩ

C

0°C ~ 2300°C( 32°F - 4172°F )

±2°C

2.2 MΩ

D

0°C ~ 2300°C( 32°F - 4172°F )

±2°C

2.2 MΩ

PT100(DIN)

-200°C ~ 850°C( -328°F - 1562°F )

±0.4°C

1.3KΩ

PT100(JIS)

-200°C ~ 600°C( -328°F - 1112°F )

±0.4°C

1.3KΩ

mA

-3mA ~ 27mA

±0.05%

2.5Ω

V

-1.3V ~ 11.5V

±0.05%

1.5MΩ

Temperature Effect

1.5µV /°C for all inputs except mA input, 3.0µV /°C for mA

Sensor Lead Resistance Effect

Thermocouple: 0.2 µV /Ω; 3-wire RTD: 2.6°C /Ω of Difference of Resistance of two leads 2-wire RTD: 2.6°C /Ω of Sum of Resistance of two leads

Burn-out Current

200nA

Common Mode Rejection Ratio(CMRR)

120 dB

Normal Mode Rejection Ratio (NMRR)

55dB

Sensor Break Detection

Sensor open for Thermocouple and RTD inputs, sensor short for RTD  input , below 1mA for 4 ~ 20mA input, below 0.25V for 1 ~ 5V input, not available for other inputs

Sensor Break Responding Time

Within 4 seconds for Thermocouple and RTD inputs, 0.1 second for 4 ~ 20mA and 1 ~ 5V inputs

Remote Set Point Input

Remote Set Point Option

Available

Type

Linear Current,Linear Voltage

Range

-3mA ~ 27mA,  -1.3V ~ 11.5V

Accuracy

±0.05 %

Input Impedance

Current: 2.5Ω, Voltage:1.5MΩ

Resolution

18 Bits

Sampling Rate

1.66 Times/Second

Maximum Rating

280mA maximum for Current Input, 12VDC maximum for Voltage Input

Temperature Effect

±1.5µV/°C for Voltage Input , ±3.0µV/°C for Current Input

Sensor Break Detection

Below 1mA for 4 ~ 20mA input, below 0.25V for 1 ~ 5V input, not available for other inputs

Sensor Break Responding Time

0.1 Seconds

 Event Input

No. of Event Inputs

6

Logic Low

-10V minimum, 0.8V maximum.

Logic High

2V minimum, 10V maximum

Functions

See availability table in user manual

 CT Input

CT Type

CT98-1

Accuracy

±2%of Full Scale Reading, ± 1 digit maximum

Input Impedance

294Ω

Measurement Range

0 ~ 50VAC

Output of CT

0 ~ 5VDC

CT Mounting

Screw Mounting

Sampling Rate

1 Time/Second

Output 1  / Output 2

Type

Relay, Pulsed Voltage, Linear Voltage and Linear Current

Relay Rating

2A, 240V AC, 200000 Life Cycles for Resistive Load

Pulsed Voltage

Source Voltage 5V, Current Limiting Resistance 66Ω

Linear Output Resolution

15 Bits

Linear Output Regulation

0.02% for full load change

Linear Output Settling Time

0.1 Second ( Stable to 99.9%)

Isolation Breakdown Voltage

1000 VAC

Temperature Effect

±0.01% of  Span/ °C

Load Capacity of Linear Output

Linear Current: 500Ω maximum, Linear Voltage: 10KΩ  minimum

 Alarm

Relay Type

Form A

Maximum Rating

2A, 240VAC, 200000 Life Cycles for Resistive Load

Alarm Functions

Dwell Timer, Deviation Low, Deviation High, Deviation Band Low, Deviation Band High, Process High, Process Low

Alarm Mode

Latching, Hold, Normal, Latching/Hold

Dwell Timer

0.1 ~ 4553.6 Minutes

 Data Communication

Interface

RS-485

Protocol

Modbus RTU (Slave Mode)

Address

1 - 247

Baudrate

2.8KBPS ~ 115.2 KBPS

Parity Bit

None, Even or Odd

Stop Bit

1 or 2 Bits

Data  Length

7 or 8 Bits

Communication Buffer

160 Bytes

Analog Retransmission

Output Signal

4 ~20 mA, 0 ~ 20 mA,0 - 10V

Resolution

15 Bits

Accuracy

±0.05% of Span ± 0.0025% / °C

Load Resistance

0 to 500Ω for Current Output , 10KΩ minimum for Voltage Output

Output Regulation

0.01% for full load change

Output Setting Time

0.1 Second (Stable to 99.9%)

Isolation Breakdown

1000VAC minimum

Integral Linearity Error

±0.005% of Span

Temperature Effect

±0.0025% of Span /°C

Saturation Low

0mA or 0V

Saturation High

22.2mA or 5.55V,11.1V min

Linear Output Ranges

0 ~ 22.2mA (0 ~ 20mA / 4 ~ 20mA), 0 ~ 5.55V (0 ~ 5V, 1 ~ 5V),0 ~ 11.1V (0 ~ 10V)

User Interface

Keypad

4 Keys

Display Type

4 Digit LCD Display

No. of Display

3

Upper Display Size

0.98”(25mm)

Lower Display Size

0.55”(14mm)

Programming Port

Interface

Micro USB

PC Communication Function

Automatic Setup, Calibration and Firmware Upgrade

Control Mode

Output 1

Reverse (Heating) or Direct (Cooling) Action

Output 2

PID cooling control, Cooling P band 50~300% of PB, Dead band -36.0 ~ 36.0 % of PB

ON-OFF

0.1 ~ 90.0 (°F ) hysteresis control ( P band = 0)

P or PD

0 ~ 100.0 % offset adjustment

PID

Fuzzy logic modified Proportional band 0.1 ~ 900.0°F, Integral time 0 ~ 3600 Seconds,Derivative time 0 ~ 360.0 Seconds

Cycle Time

0.1 ~ 90.0 Seconds

Manual Control

Heat(MV1) and Cool(MV2)

Auto-tuning

Cold Start and Warm Start

Failure Mode

Auto transfer to manual mode while sensor break or A-D Converter damage

Ramping Control

0 to 900.0°F/Minute or 0 to 900.0°F/Hour Ramp Rate

Digital Filter

Function

First Order

Time Constant

0,0.2, 0.5, 1, 2, 5, 10, 20, 30, 60 Seconds Programmable

Profiler

Availabiity

Option

Number of Program

 4 / 2 / 1

Number of Segment / Program

4 / 8 / 16

 Environmental and Physical Specifications

Operating Temperature

-10°C ~ 50°C

Storage Temperature

-40°C ~ 60°C

Humidity

0 ~ 90 % RH (Non-Condensing)

Altitude

2000 Meters maximum

Pollution

Degree II

Insulation Resistance

20MΩ minimum(@500VDC)

Dielectric Strength

2000VAC,50/60 Hz for 1 Minute

Vibration Resistance

10 to 55 Hz , 10m/s2 for 2 Hours

Shock Resistance

200 m/s2(20g)

Moldings

Flame Retardant Polycarbonate

Mounting

Panel

Dimensions (W*H*D) (mm)

96*96*59

Depth Behind Panel (mm)

50

Cut Out Dimensions (mm)

92*92

Weight (grams)

290

Approval Standards

Safety

UL61010-1, EN61010-1 (IEC1010-1), RoHS, REACH

Protective Class

IP50 for Panel,IP20 for terminals and housing, all indoor use

EMC

EN61326

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FAQ

Yes, the C42 supports RS-485 communication with Modbus RTU protocol, allowing seamless integration with PLCs, HMIs, and SCADA systems.

Can the C42 perform multi-step temperature control?

Yes, the C42 includes a built-in profile control function, allowing ramp/soak programming for up to 16 segments, ideal for ovens and heat treatment systems.  

What types of sensors are supported by the C42?

The C42 supports thermocouples (J, K, T, E, etc.), RTDs (PT100), and analog input signals like 4–20 mA and 0–10 V, ensuring wide compatibility. .

Is it possible to configure the C42 using a computer?

Yes, C42 features a USB programming port and works with BC-SET Pro software for quick parameter setup and firmware updates.

What output options are available for the C42?

The C42 offers relay output, SSR drive (pulsed voltage), and analog output (4–20 mA or 0–10 V), with up to 2 configurable output channels.

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