Multiloop Series | 122 x 100mm

MCT
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Multi-Loop Controller

• Up to 3 PID control loops
• Touch screen with smart UI
• Data logging with audit trail
• Built-in math/logic/timer
• Remote access via VNC/Web


This combination does not exist.

Features

  • 4.3" touchscreen with smart icon-based interface
  • Supports up to 3 independent PID control loops
  • Offers fixed, profile, and cascade control modes
  • 64-segment profile control with event triggers
  • Built-in math, logic, and timer (up to 20 sets)
  • Provides up to 19 alarms with relay/soft options
  • USB and SD card slots for data export and backup
  • SD card logging with up to 1-year data retention
  • 4 user groups with up to 30 password-protected users
  • Audit trail complies with 21 CFR Part 11 standard
  • Meets AMS 2750F for thermal process control
  • Real-time trend chart and event log display
  • Auto program recovery after power interruption
  • Supports Modbus TCP/RTU, RS-232/485, Ethernet
  • Expandable I/O via PCM and HLM control modules
  • Supports TC, RTD, mA, and voltage input types
  • Multi-language UI with up to 11 language options
  • Panel-mount DIN design for compact installations

MCT - 1/4 DIN Controller

All the functionality of multiple devices in
an easy to use low cost controller   

The MCT system combines multiple control and monitor components in a single device. The 4.3” color touch
screen allows users to select PC type menu or smart device slide-nav icon navigation to match familiar personal
preferences for operation. Secure email (SSL/TLS), SMS (text messaging), FTP, FileWeb and DataWeb protocols
allow the MCT to interface and backup data to LAN/WAN based systems and data bases, eliminating the need for
additional data acquisition equipment. Math/Logic/Timer functions included as standard to reduce additional
system components. 

The MCT is equipped with a Web server and remote control via VNC from any smart device (smartphone/tablet/
PC, etc.). Single touch notification provides loop, alarm, profile and system information in a simple touch scroll
list from any screen location. All software functions are standard, no options to pay extra for!

Loop Overview|Modular Multi-Loop Design

Supports up to 3 PCM cards and 1 FM-approved HLM 

The MCT multi-loop controller features a three-slot modular architecture, allowing flexible installation of up to three PCM (Programmable Control Modules) to independently manage static, program, or cascade control modes per loop.

In addition, the MCT supports the installation of one HLM (Hi-Limit Module) — an FM-approved safety module for over-temperature protection. The HLM must always be installed in the last available slot of the configuration. For example, in a setup with 1 PCM + 1 HLM, the HLM must be in slot 2; with 2 PCMs + 1 HLM, it must be placed in slot 3.

Powered by a multi-processor design, the MCT delivers zero-latency screen updates and control response, enabling precise and responsive operation even in demanding applications.

Touchscreen UI | 4.3" Smart Navigation Display

Intuitive HMI with app-style navigation and instant access   

The MCT multi-loop controller is equipped with a 4.3-inch color touch screen that delivers an app-like user experience similar to modern smartphones and tablets. Users can effortlessly navigate through menus and settings via touch gestures, slide menus, and scrollable lists, providing seamless access to all control functions.

Each screen functions like a dedicated "app", making it easy to manage setpoints, alarm settings, trend charts, and system configuration with just a few taps. The interface features a standardized toolbar across all screens, offering quick access to home, help, notifications, alarms, and system menus at any time.

With its icon-based smart UI and real-time data visibility, the MCT ensures a highly intuitive and efficient user experience, reducing training time and improving operation speed in industrial environments.


Menu Navigation 

Icon/Page Navigation

Notification/Touch Lists  

Content Sensitive Help on every view 

Loop Control | PCM with Fuzzy & PID Logic

Up to 3 loops with 4 outputs each and real-time response   

Each Process Control Module (PCM) in the MCT supports one independent control loop, and up to three PCM modules can be installed for a total of three loops. Each module includes four assignable output channels, supporting diverse process needs such as heating, cooling, or alarm triggering.

Control logic includes static setpoint, profile (programmed curve), and cascade control modes. Every PCM uses adaptive fuzzy logic combined with PID algorithms, with up to five PID parameter sets per loop for optimized dynamic control.

With its multi-processor design, the MCT ensures instantaneous feedback and screen responsiveness, delivering high-speed, stable process management across all loops.

FM-Approved Limit Module | Safety Built-In

High/low limit safety and alarm logic with dual output    

The HLM (High Limit Module) for the MCT controller is a FM-approved safety solution designed to provide high, low, or high/low temperature limit control. It can be installed in slot 2 or slot 3 of the MCT's modular backplane.

Each HLM module includes two independent alarm outputs, allowing users to configure flexible alarm logic tailored to specific process safety requirements. With HLM integration, the MCT offers both PID process control and limit safety control in one platform—eliminating the need for external safety relays or limit controllers.

This integrated approach helps reduce hardware costs, installation complexity, and panel space consumption, making it ideal for regulated applications in thermal processing, laboratory ovens, or heat treatment systems.

“ONE TOUCH” Profile Program Entry

PROGRAM ENTRY IS QUICK AND EASY

The MCT provides program entry operations on a single screen.
Touch scroll lists and menu icons provide dynamic operations based on user selections. Simple on/off buttons within the scroll lists eliminates navigating through multiple screens to complete program entry tasks.

64 programmable steps include ramp, soak, jump and jump cycles. Loop setpoints, step events, step hold/wait for and repeat functions provide advanced program functionality with unlimited program storage (limited only by 8GB of memory).

Copy and paste functions allow quick entry of step data as well as copying step events to all remaining program steps to reduce complex program tasks.

Slide out numeric keypads and program control windows allow the user to maintain view of the background window to reduce screen clutter. Transparent dialogs and pop-up menus provide quick operations for all profile functions without leaving the main profile entry screen.

Profile run status is available in detail or from loop and overview screens as well as notification drop down touch lists which are available on all of the MCT runtime screens.

The help icon in the command bar provides context sensitive infromation for all views including Profile Program Entry. 

Remote Control/Monitor from PC/SmartPhone/Tablet

MCT includes a remote VNC server for remote monitor or control and a monitor only web server from any smart device anywhere, anytime.

Data Logging

The MCT supports data logging of all process variables with 8GB of storage standard. Filename, lot number, batch number, log interval and days to log are all configurable from the front touch screen. Program log control allows the user to start/stop logging using the automated programmer with the program name used as the datalog name. “Always Logging” startup option provides the ability to enable the MCT to log at all times to maintain 24/7 logging operation. The “Days To Log” option allows the user set the time in days before a new file is started to sync data files to match product cycles as well as keeping data file size manageable.

Historical Data Viewer

MCT includes a historical data viewer that allows trend chart viewing of data files stored on the device (8GB max). Selection of data points, data start/end time along with drag and zoom trend options (with legends) provide a quick and easy view of any batch run for any date and time.

Digital Signatures

MCT data files and audit trails are digitally signed to maintain data integrity and meet regulatory requirements for digital (vs. paper) operation. This is different from data file encryption since the digital signature protects the file from being altered in any way. Additional signatures (unlimited) can be added by authorized users along with text to describe the signature (i.e. batch passed, setpoint change, etc.). Meets the requirements for data acquisition for CFR21 Part 11 and AMS 2750F

Chart Trend View

Four real time charts configurable to display any variable in the controller (up to 6 values per view) over a selectable time period of 4-minutes to 24 hours. With configurable left and right axis, automatic or defined chart scales and finger pinch on the fly zoom, the 4 configurable charts allow an operator a 1-button touch to view recent process history without opening a data log file.

File Management

LAN/WAN PROTOCOLS 

MCT includes FTP (File Transfer Protocol) and FileWeb transfer (https:// encrypted communications) of all file data from the controller. DataWeb protocols allow the MCT to transfer real time/historical process informaton to secure data bases via LAN, WAN based manufacturing systems using standard SQL (Structured Query Language) data interfaces . This eliminates the need for additional data acquisition or network hardware.


USB/LAN BACKUP AND CONFIGURATION 

File transfer utilities allow export of all data to a standard USB memory device, LAN storage. Internal memory can be cleared after export to provide “maintenance free” storage operation. 



User-Based Security

MCT includes an easy to configure, full user based/ user rights security for system, user, supervisor and administrative levels. Up to 30 users supported with each user having the option of type assignment (user, supervisor, etc.). Each function in the MCT can be enabled or disabled for each user type. The user decides which options each user type has access to rather than a “number” based system which can include functions not desired for most“process secure” operations.

Password Aging and Verification

Password aging, auto log off and user re-verification provides the flexibility and security required for regulated processes.

Audit Trail Entries

MCT includes full audit trail entries for all user activity. Any process change must pass the security check and is written to the audit trail. Audit trail includes date, time, user name and user action. (example: Loop1 setpoint change from 21.0 to 23).

11 Languages Supported For Global Usage

MCT provides instant selection of 11 languages providing global usage for shipment anywhere in the world (no reboot or special order codes required). Chinese Simplified, Chinese Traditional, English, French, German, Italian, Japanese, Korean, Portuguese, Russian and Spanish supported with a single touch.

Applications

Specification


Base Specifications

Power

90 ~ 250VAC, 47 ~ 63 Hz, 36VA, 15W max

11 ~ 26VAC/VDC, 36VA, 15W max

Display

Display Type

TFT color touch display Display

Size

4.3”

Display Colors

65536

Resolution

480 X 272

Display lifetime hours (nominal)

30000

Type

Resistive Analog - IP65

Display Processor

Type

PV210 CPU/1GHZ

Dimensions/Panel Cutout

Dimensions

122(W) x 100(H) x 122.85(D) mm

Panel Cutout

92(W) x 92(H) mm

Plug In Control/Limit Modules

Process Control Module (PCM)

Hi-Limit Module (HLM)

*See Order Matrix for Details

Data Storage

256MB Internal Flash

8GB SD (SLC) for file storage

Connectivity

Serial

Com1 (RS232/485), Com2 (RS485)

Ethernet

10\100 baseT

USB

 1 host Modbus

Modbus Protocols

Master and Slave Protocols
(Serial and Ethernet TCP/IP Modbus slave protocols available simultaneously)

Environmental And Physical

Storage Temperature

-20 ~ 60 °C

Operating Temperature

0 ~ 50 °C

Humidity

10% ~ 90%, no condensation

Shock

3 shocks per direction 11ms 10g

Vibration

10 ~ 25.7 Hz: 0.75mm amplitude
25.7 ~ 150Hz: 1g 1oct/min. 10 sweeps

Insulation

20M ohms minimum (500VDC)

Dielectric Strength

2300Vac 50/60 Hz for 1
minute between power terminal and earth

Protection Rating

NEMA 4X/IP65

Safety Certifications

UL, cUL, CE, RoHS, W.E.E.E, FM (high limit)

Input Specifications

Input Characteristics

 Type

Range

Accuracy @ 25°C

Input Impedance

J

-120°C ~ 1000°C( -184°F ~ 1,832°F)

±2°C

2.2 MΩ

K

-200°C ~ 1370°C (-328°F ~ 2498°F)

±2°C

2.2 MΩ

T

-250°C ~ 400°C ( -418°F ~  752°F )

±2°C

2.2 MΩ

E

-100°C ~ 900°C( -148°F ~ 1652°F )

±2°C

2.2 MΩ

B

0°C ~ 1820°C( 32°F ~  3308°F )

±2°C( 200°C ~ 1800°C )

2.2 MΩ

R

0°C ~ 1767.8°C( 32°F ~ 3214°F )

±2°C

2.2 MΩ

S

0°C ~ 1767.8°C( 32°F ~ 3214°F )

±2°C

2.2 MΩ

N

-250°C ~ 1300°C( -418°F ~ 2372°F)

±2°C

2.2 MΩ

L

-200°C ~ 900°C( -328°F ~ 1652°F )

±2°C

2.2 MΩ

U

-200°C ~ 600°C (-328°F ~ 1112°F)

±2°C

2.2 MΩ

P

0°C ~ 1395°C( 32°F ~ 2543°F )

±2°C

2.2 MΩ

C

0°C ~ 2300°C( 32°F ~ 4172°F )

±2°C

2.2 MΩ

D

0°C ~ 2300°C( 32°F ~ 4172°F )

±2°C

2.2 MΩ

PT100(DIN)

-200°C ~ 850°C( -328°F ~ 1562°F )

±0.4°C

1.3KΩ

PT100(JIS)

-200°C ~ 600°C( -328°F ~ 1112°F )

±0.4°C

1.3KΩ

mA

-3mA  ~ 27mA

±0.05%

2.5Ω

VDC

-1.3VDC ~ 11.5VDC

±0.05%

1.5MΩ

* When subject to the necessary field calibration, the MCT is suitable for use in Nadcap applications in all furnace classes as defined in AMS2750F clause 3.3.1.

Resolution

18 Bits

Sampling Rate

5 Times / Second

Maximum Rating

-2VDC minimum, 12VDC maximum D58(1 minute for mA input)

Temperature Effect

A1.5uV/ C for all inputs except mA input
A3.0uV/ C for mA input

Sensor Lead Resistance Effect

T/C: 0.2uV/ohm
3-wire RTD: 2.6 C/ohm of resistance difference of two leads
2-wire RTD: 2.6 C/ohm of resistance sum of two leads

Sensor Break Responding Time

Within 4 seconds for TC, RTD and mV inputs,
0.1 second for 4 ~ 20 mA and 1 - 5VDC inputs.

Burn-out Current

200nA

Common Mode Rejection Ratio(CMRR)

120 dB

Normal Mode Rejection Ratio (NMRR)

55dB

Sensor Break Detection

Sensor open for Thermocouple and RTD inputs, sensor short for RTD  input , below 1mA for 4 ~ 20mA input, below 0.25VDC for 1 ~ 5VDC input, not available for other inputs

Electrical Isolation

Optical isolation; 1500V~ (AC) minimum, between
input signals and power supply circuit.

Output Specifications

Relay Rating

2A/240 VAC, life cycles 200,000 for resistive load

Pulsed Voltage

Source Voltage 5V @30mA, current limiting resistance 66 ohms
Source Voltage 14V@40mA, current limited at 70mA

Linear Output (PCM)

Resolution

15 bits

Output Regulation

0.02% for full load change

Output Settling Time

0.1 sec. (stable to 99.9%) Isolation

Breakdown Voltage

1000 VAC

Temperature Effect

±0.01% of span per degree C

Analog Retransmission (PCM)

Output Signal

4 ~ 20 mA, 0 ~ 20 mA,
0 ~ 5VDC, 1 ~ 5VDC, 0 - 10VDC

Resolution

15 Bits

Accuracy

±0.05% of Span ± 0.0025% / °C Load

Load Resistance

0 ~ 500Ω for Current Output , 10KΩ minimum for Voltage Output

Output Regulation

0.01% for full load change

Output Setting Time

0.1 Second (Stable to 99.9%)

Isolation Breakdown Voltage

1000VAC minimum Integral

Linearity Error

±0.005% of Span

Temperature Effect

±0.0025% of Span /°C

Saturation Low

0 mA or 0 VDC

Saturation High

22.2mA or 5.55VDC, 11.1VDC min

Linear Output Ranges

0 ~ 22.2mA (0 ~ 20mA/4 ~ 20mA),0 ~ 5.55VDC (0 ~ 5VDC, 1 ~ 5VDC),0 ~ 11.1VDC (0 ~ 10VDC)

Control Function (PCM)

Control Action

Direct and reverse

Proportional Band

Temperature

0.1 to 500°C (0.1 to 900°F)

Linear Input

0.1 to 900.0

Reset (Auto)

0 ~ 3600 seconds

Rate (Derivative)

0 ~ 900.0 seconds

PB Offset

0 ~ 100%

 

Dual PID Heat/Cool (bimodal)

Cool Proportional Band

50 ~ 300% of heat PB

Proportional Deadband

-36.0% ~ C19336.0% of heat PB

Time Proportioning Cycle Time

0.1 ~ 90 seconds

On-Off / Alarm Hysteresis (PCM/HLM)

0.1 ~ 50C (0.1 ~ 90.0F)

EVENT INPUT SPECIFICATIONS

Logic Low

-10V minimum, 0.8V maximum

Logic High

2V minimum, 10V maximum

APPROVAL STANDARDS

UL / cUL

UL 61010C-1

EN

EN 61010-1 (IRC-1010-1)

EMC

EMC 61326

RoHS

RoHS 2.0 Compliant, W.E.E.E.

FM (HLM)

FM temperature limit switch - indicating

Download

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FAQ

How many control loops can the MCT manage?

  The MCT supports up to 3 independent control loops, each handled by one PCM module.

Does the MCT support high/low limit safety functions?

Yes. By installing an HLM (Hi-Limit Module) in slot 2 or 3, MCT provides FM-approved high/low limit control with dual alarm outputs.

What communication protocols does the MCT support?

The MCT supports Modbus RTU, Modbus TCP, RS-232/485, and Ethernet. USB and SD card ports are also available for data backup.   

Is the MCT compliant with AMS 2750F and CFR 21 Part 11?

Yes. The MCT supports audit trail logging, user access levels, and profile control, meeting key requirements of AMS 2750E and CFR 21 Part 11 for thermal process validation and traceability.

Can users operate the MCT without extensive training?

The MCT features a 4.3” color touch screen with app-like navigation and multi-language UI, making it intuitive to operate for most users, even with minimal training.

Ordering Code

**Please select the desired specifications from the drop-down menus below to configure your MCT controller with PCM or HLM modules. 
   Each menu corresponds to a specific function or module slot.  
* Please select the required hardware options for the Process Control (PCM) Module from the drop-down menus below. Each menu 
   represents a configurable feature or slot position.(PCM Modules can be installed in slots 1, 2 or 3)
**Please select the required hardware configuration for the High-Limit (HLM) Module from the drop-down menus below. Each menu 
   represents a specific functional option or slot assignment.(HLM modules can be installed in: slot 2 with 2-loop system or slot 3 with 3-loop 
   system)
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